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How does book binding work?

BookbindingClear

How does book binding work?
A book is a big printed sheet folded three times, sewn through the folds and hung in a cloth case. Fold one and watch sixteen pages land in order, compare sewn, glued, stapled and coiled spines, and follow the book from palm leaf on a cord to the paperback.

▶ Play with it  ·  Read the 60-second explainer  ·  Watch the 40-second video

Glassbox No. 202 Machines Code: MIT Content: CC BY 4.0 Privacy: explained

In 60 seconds

  1. Two parts, made apart. A hardback is a text block of folded, sewn sections and a separate case of boards and cloth. Endpapers and a cloth lining called mull join them. The paper's grain runs parallel to the spine, because paper folds along the grain and swells across it.
  2. One sheet, sixteen pages. Presses print many pages on one big sheet. Folded once it is a folio of 4 pages, then a quarto of 8, then an octavo of 16. To come out in order, some pages must be printed upside down. Working that out is imposition, and the model computes it by folding.
  3. Thread, glue, staple or coil. Sewn sections are strong and lie flat. Perfect binding mills off the folds and glues loose leaves: thick EVA glue springs shut, thinner PUR opens flatter. Magazines are saddle stitched. Coils fold right round. Strengths shown are a labelled model.
  4. Rounding, backing, casing in. Thread in each fold makes the spine swell. Rounding turns that swell into an arc, about a third of a circle for a 384-page book. Backing makes shoulders as high as the boards are thick. The case goes on last, and the joint groove lets the stiff board hinge.
  5. India's books. A palm-leaf pothi is a stack of leaves on a cord between wooden covers, letters incised and blackened. The Gilgit birch-bark manuscripts, from about the 5th and 6th centuries, are at the National Archives of India. Traders keep red cloth bahi-khata ledgers. Acid paper browns and turns brittle, so archives deacidify and store it cool.
  6. Scroll to paperback. Martial praised the codex in the late 1st century CE, and it replaced the scroll by the 6th. Coptic and Islamic binders refined sewing and covers. Goa had Asia's first movable-type press in 1556. Cloth cases arrived in the 1820s, sewing machines after 1868, and Penguin's sixpenny paperbacks in 1935.

Words worth knowing

Term Meaning
Section A big printed sheet folded into a group of pages. Also called a signature or gathering.
Imposition Placing pages on a sheet so they come out in order once it is folded.
Grain The direction most fibres point in a sheet of paper. It should run parallel to the spine.
Kettle stitch The linking stitch at head and tail that ties each sewn section to the one before.
Perfect binding Loose leaves glued at the spine edge into a wrap-round cover, as in most paperbacks.
Rounding and backing Shaping the glued spine into an arc and bending its outer sections into shoulders for the boards.
Case A hardback cover made separately from two boards and a spine strip covered in cloth or paper.
Pothi A South Asian book of long loose leaves strung on a cord between two boards.
Acid paper Paper whose acid slowly cuts its own cellulose chains, so it yellows and turns brittle.

A short history

Two thousand years from bark on a cord and scrolls in Rome to sewn hardbacks and glued paperbacks.

  • 50 · Birch-bark books from Gandhara (Buddhist scribes, Gandhara, now Afghanistan and Pakistan)
  • 85 · Martial praises the codex (Martial, Roman poet, Rome)
  • 350 · The Nag Hammadi codices (Unknown scribes and binders, Upper Egypt)
  • 550 · The Gilgit manuscripts (Buddhist scribes, Gilgit)
  • 715 · The St Cuthbert Gospel (An Anglo-Saxon scribe and binder, Northumbria)
  • 1455 · Gutenberg's Bible (Johannes Gutenberg and partners, Mainz)
  • 1556 · A press at Old Goa (Jesuits of St Paul's College, with printer João de Bustamante, Old Goa)
  • 1823 · Books bound in cloth (William Pickering, publisher, and Archibald Leighton, binder, London)

The full story, with 26 moments, charts, people and 29 sources: glassbox.how/e/bookbindingclear/history. The data lives in history.json.

Video and slides

Made with the Glassbox studio from this box's storyboard (window.glassbox.director). Free to reuse under CC BY 4.0.

Video: How does book binding work?

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